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[PDF] Semi-Automated Terminal Insertion System
Semi-Automated Terminal Insertion System
For Low to Medium Volume Applications
131 Radio Circle, Mount Kisco, NY 10549
Made in U.S.A.
800-882-8020 914-666-2911 Fax: 914-666-0216
www.zierick.com
New Product
Technology
Ziericks family of semi-automated terminal insertion systems
simplifies your applications, and provides the greatest range of
functionality and flexibility for your component insertion needs.
Our complete line of insertion systems includes the Model 9700 X,Y,
Model 9700 and Model 7000. All three models are designed to
deliver economical, user-friendly insertion automation, and each
brings specific benefits to help you get the most out
of any application.
The Model 9700 X,Y, Model 7000 and Model 9700 feature:
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Fast component delivery
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User-friendly operation
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Efficient insertion for a range of applications
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Compatibility with Zierick terminals and connectors
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Sturdy construction for long life
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Accurate, repeatable results
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Quick change tooling
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Fast cycle time
Model 9700 X,Y
Model 9700
Model 7000 Designed for maximum reliability, the
Zierick Model 9700 X,Y Positioning
System terminal insertion system is an
ideal work cell for production lines, and
provides solutions for the fluctuating
demands of contract manufacturers.
Its modular tooling reduces downtime
between terminal changeovers to keep
things moving on your shop floor.
The systems interchangeable applicator
tooling offers several features that
improve overall performance. And its
High-grade tool steel construction
protects the unity, reduces chipping
and breakage, and ensures accurate
performance use after use.
The 9700 X,Y incorporates a modified
9700 terminal insertion machine with a
dual axis positioning system to achieve high
speed, repeatable insertions through a set
of programmed coordinates. User interface
is through a series of menus presented to
the operator via touchscreen controls.
Programming can be done manually
though a simple jog and teach process, or
specific data points can be downloaded
directly to the PLC with an optional data
connection kit. The unit is capable of
storing fifty programs with one hundred
position points each, all of which can be
modified, deleted, or added to at any time
during operation.
The 9700 X,Y has the capability to
automatically check the validity of any
series of taught insertion points.
The system is a self-contained positioning
and insertion unit, which is designed to
fit on a standard bench top and require
minimal user intervention. Once
programmed and aligned for a specific
board pattern, the system will provide
fast, repeatable insertions without the
need for adjustment or calibration.
Benefits
Basic Features
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Fully Automatic
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12" x 12" PC board capacity
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High speed servo driver platform
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Machine cycle rate capable of over
5,000 pph
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Easy operator programmability
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Standard Model 9700 tooling
compatibility
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Dedicated or adjustable board
Fixturing options
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Ergonomic safety cover package
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Compact table top design
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Optional CE compliance
Air Requirements
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90-120 PSI (6.2 - 8.3 bar)
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8 CFM (3.8 L/S)
Power Requirements
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120 VAC, 50-60 Hz, 2 AMPS
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Optional 100/240V, 50-60 Hz, 1 AMP
Dimensions
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Length 48" (1219 mm)
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Depth 45" (1143 mm)
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Height 38" (965 mm)
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Weight 275 lbs. (125 Kgs.)
The Model 9700 X,Y
131 Radio Circle, Mount Kisco, NY 10549
Made in U.S.A.
800-882-8020 914-666-2911 Fax: 914-666-0216
www.zierick.com
Ziericks Model 9700 X,Y Terminal
Insertion System is fully automatic,
with a machine cycle rate of over
5,000 pph. The Model 9700
The Model 7000
131 Radio Circle, Mount Kisco, NY 10549
Made in U.S.A.
800-882-8020 914-666-2911 Fax: 914-666-0216
www.zierick.com
For low to medium volume applications,
the Model 7000 delivers cost-effective,
semi-automated PCB terminal insertion.
This powerful bench-top machine
provides an output range of up to 2,000
pph, and operates pneumatically with
a supply reel of continuous format,
PCB-mountable terminals.
The easy-to-operate, pedal-activated unit
incorporates an integral PCB locator
with the terminal application tooling.
Benefits
Basic Features
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Output rates up to 2,000 pph
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Fully pneumatic operation
Air Requirements
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60 PSI (4.1 bar)
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Dry air supply
Dimensions
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Height 45" (1143mm) with 30"
(762mm) reel
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Depth 12" (305mm)
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Width 21" (533mm)
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Weight 90 lbs. (41Kgs)
The Model 9700 delivers fast
performance, with production rates up
to 5,000 pph, and inserts Ziericks full
range of continuous strip PCB terminals
and connectors.
Flexibility makes the Model 9700 ideal
for production lines and manufacturers.
Its sleek, compact appearance is combined
with a rugged yet lightweight construction,
providing dependable performance in a
small bench-top footprint.
This model is designed for easy operator
use, and set-up, alignment, and terminal
changeover are accomplished by a number
of key equipment features. These features
include interchangeable applicator tooling,
calibration tools for head-to-anvil
alignment, fewer moving parts, and
accurately-machined mating surfaces.
Benefits
Basic Features
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Interchangeable tooling
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Self-locating anvil/lower tooling
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Cycle rate up to 5,000 pph
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Modular head, anvil, & feed
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Microprocessor controlled
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Automatic activation system
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Optional CE compliance
Air Requirements
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90-120 PSI (6.2-8.3 bar)
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8 CFM (3.8 L/S)
Power Requirements
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120 VAC, 50-60 Hz, 2 AMPS
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Optional 100/240V, 50-60 Hz, 1 AMP
Dimensions
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Length 33.5" (851mm)
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Depth 15" (381mm)
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Width 12" (305mm)
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Weight 118 lbs. (53.5Kgs)
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Throat Depth 15" (361mm) Application Tooling Available for the Following Part Numbers
131 Radio Circle, Mount Kisco, NY 10549
Made in U.S.A.
800-882-8020 914-666-2911 Fax: 914-666-0216
www.zierick.com
Visit
www.zierick.com
to request Ziericks current catalog or to download part specifications.
ZRCL5-04
Parts Description
Tool
7000
9700
9700
Set #
X Y
15286
Custom .110 Tab
-59
s
s
191439.A
Custom
-25
s
s
2208653
Custom Tab
-26
s
s
22093180
Accu-Pak Receptacle
-24
s
s
22-40-0150
Custom Tab
-53
s
s
22-58-0220
Custom
-60
s
s
40370-025
Custom
-29
s
s
4E3352A006 Custom Tab
-63
s
s
6022
Accu-Pak Receptacle
-8
s
s
6021
Quick Disconnect Terminal
-7
s
s
s
6022 Accu-Pak
Receptacle
-8
s
s
6024
Quick Disconnect Terminal
-2C
s
s
6024
Quick Disconnect Terminal
-2C
s
s
6025
Accu-Pak Receptacle
-9
s
s
6025 Accu-Pak
Receptacle
-9
s
s
6026
Accu-Pak Receptacle
-9A
s
s
6026 Accu-Pak
Receptacle
-9
s
s
6027
Quick Disconnect Terminal
-28
s
s
6027
Quick Disconnect Terminal
-2B
s
6032
Test Point Terminal
CF
s
6033
Test Point Terminal
CF
s
6037 Accu-Pak
Receptacle
-8
s
s
6039 Torsion-Lok
IDC
-11
s
s
6041
Quick Disconnect Terminal
-10
s
s
s
6042
Quick Disconnect Terminal
-49
s
s
s
6045
Quick Disconnect Terminal
-19
s
s
s
6049-030
Test Point Terminal
CF
s
6050-030
Test Point Terminal CF
s
6057
Quick Disconnect Terminal
-20
s
s
s
6058
Test Point Terminal
-14A
s
s
6059
Test Point Terminal
-14
s
s
6060
Quick Disconnect Terminal
-39
s
s
s
6061
Quick Disconnect Terminal
-12
s
s
s
6062
Special Bottom Entry 4 Beam Receptacle
-23A
s
s
6062-xxx
Bottom Entry 4 Beam Receptacle
-23
s
s
6062-100
Bottom Entry 4 Beam Receptacle
-23
s
s
6062-101
Bottom Entry 4 Beam Receptacle
-23
s
s
6062-200
Bottom Entry 4 Beam Receptacle
-23
s
s
6062-300
Bottom Entry 4 Beam Receptacle
-23
s
s
6062-400
Bottom Entry 4 Beam Receptacle
-23
s
s
6062
Bottom Entry 4 Beam Receptacle
-23
s
s
6063
Quick Disconnect Terminal
-17A
s
s
s
6064
Quick Disconnect Terminal -17
s
s
s
6065
Quick Disconnect Terminal
-2C
s
s
6066
Quick Disconnect Terminal
-2B
s
s
6069
Test Point Terminal
-15A
s
s
6072
Torsion-Lok IDC
CF
s
s
6072-17
Torsion-Lok IDC
-31
s
s
6073-350
Accu-Post Terminal
-33 (X)
s
s
6073-360
Accu-Post Terminal
-33 (X)
s
s
6073-380
Accu-Post Terminal
-33 (X)
s
s
6073-400
Accu-Post Terminal
-33 (X)
s
s
6073-490
Accu-Post Terminal
-33 (X)
s
s
6073-xxx-x
Accu-Post Terminal
-33 (X)
s
s
6074-060-x
Accu-Post Terminal
-40
s
s
6074-xxx-x
Accu-Post Terminal
-32
s
s
6075-1.000 Accu-Post Terminal
-45 (X)
s
s
6075-250
Accu-Post Terminal -45
(X)
s
s
6075-312
Accu-Post Terminal
-45 (X)
s
s
6075-375-5
Accu-Post Terminal
-45 (X)
s
s
6075-450
Accu-Post Terminal
-45 (X)
s
s
6075-500
Accu-Post Terminal
-45 (X)
s
s
6075-625
Accu-Post Terminal
-45 (X)
s
s
6075-750
Accu-Post Terminal
-45 (X)
s
s
6075